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The MARK V Smart Additive Injector

Brand: Blendtech

The MARK V SMART ADDITIVE INJECTOR package processes and displays the data required for accurate control of additive injections. 

The MARK V unit normally operates as an intelligent slave to the main product transfer system but can also operate as a stand alone unit. 

When enabled, the MARK V unit monitors the main product flow meter and causes the additive to be injected in proportion to the main product flow. 

Control of the additive is accomplished by a solenoid operated flow control valve. Should the MARK V unit be unable to maintain the required injection rate, an alarm is generated and the “permissive” output circuit is turned off. 

The MARK V is capable of producing up to sixteen different product blends. 

The MARK V unit maintains it’s own internal calibration factors for both the main and additive flow meters and all user changeable parameters in nonvolatile memory in the MARK V unit. 

These parameters may be changed via the unit’s front panel or through a RS-485 serial channel or via the IrDA communications link. 

The RS-485 party line and IrDA communications circuits permit monitoring and control of the MARK V unit. 

The MARK V is compatible with BLENDTECH’s BlendCOMM Management and Control Software Package. The MARK V uses the FLEx iO input output signal structure. 

All digital inputs and outputs are completely user configurable. Over 250 signals can be assigned to nine inputs and six outputs. 

Four outputs use industry standard, colour coded, optically isolated, fuse protected, solid state relay modules. Five FLEx iO Auxiliary IO are also available for special operation and control functions. 

The MARK V is configured with a 2 line 16 character vacuum fluorescent display, suitable for low temperature operation. The display supports multi-language operation.
Features
  • Clean starts - no contamination 
  • Additive totals 
  • Additive pulse output 
  • Supports a variety of flow meters 
  • Accepts flow meter pulse rates up to 15kHz. 
  • Error checking and alarm generation 
  • Provides for calibration of each flow meter pulser 
  • Pump control for additive 
  • Additive Overtreat 
  • Flushing at end of load 
  • Nonvolatile memory

Specifications

Brand

Electrical Power Supply

  • Option 1: 115/220 VAC, 60/50 Hz, 50 Watts
  • Option 2: 12V - 24V DC, 20 Watts

Digital Inputs

  • 7 FLEx iO DC Inputs 2 High Speed FLEx iO Inputs with a 15kHz. maximum count rate Type: Dry contact closure (TTL compatible) Max. open circuit voltage 5V DC Max. short circuit current 1 mA Will accept 12V logic level signals

Digital Outputs

  • 2 High Speed FLEx iO Digital Outputs Type: Optically isolated darlington outputs 30 mA maximum 50 VDC open circuit voltage

AC Outputs

  • 4 Standard FLEx iO Outputs Type: Industry standard 120 VAC, colour coded, optically isolated, fuse protected, solid state relay modules Optional Output Modules: • 240 VAC Black • 3V to 60V DC Red

Communications

  • RS-485 data two wire communications Infrared send and receive data link MODBUS Available

Display

  • Multi-language - 16 character, 2 line alpha numeric VFD

Environment

  • Unit suitable for indoor or outdoor use with appropriate enclosure

Safety

  • All solid state design No open electrical contacts

Mechanical

  • 3/8” FNPT inlet and outlet port connections.
  • Swagelok quick-connect fitting with dust cap on calibration port (316 L)
  • Integrated basket screen strainer 230 micron (60 mesh).
  • Check valve on output port 1psig cracking pressure

Operating Pressures

  • 300 psi maximum
  • 40 psi minimum differential
  • 145 psi maximum differential

Materials of Construction

  • Option 1: Manifold and meter body 304 Stainless Steel.
  • Option 2 (special order): Manifold and meter body High Strength Aluminium.
  • All wetted seals teflon or Chemraz. Meter Gears 300 series stainless.

Options

  • Calibration Kit
  • Thermal Relief Kit

Hazardous Areas

  • Option 1: System UL / CSA Approved for Class I, Group D, Zone 1 Hazardous Areas.
  • Option 2: KEMA 07 ATEX 0009 EEx d, m IIA T3 CE Approved

Documentation

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