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Nanoform X Small Frame Lathes
Brand: AMETEK Precitech IncThe Nanoform X is designed to increase productivity and ease of use in the diamond turning, milling, and grinding of optical lenses, mold inserts, mirrors, and precision mechanical components.
The machine can be configured from 2 to 4 axis to produce spherical, aspherical and freeform surfaces of up to 440 mm diameter.
Features- Fully-opening upper enclosure and lower work envelope allows easier access for setup and cleanup
- Unique inner compartment design improves Swarf containment
- Operator console enhancements lead to greater ease of use
- Innovative suite of productivity tools reduces part and tool setup time
- HS 150 spindle provides for 5x improvement in thermal stability
- Dual frame design with TMC Max Damp isolation reduces sensitivity to vibration
- Industry leading surface finish less than 1 nm Sa
Specifications
Brand
Turning Performance
- Surface Roughness: 1 nm Sa
- Form Accuracy: 0.1 µm P-V
Programming Resolution
- 0.01 nm Linear
- 0.0000001° Rotary
Load Capacity
- 136 kg (300 lbs) @ 100 psi
Maximum Part Size
- Maximum Swing 440 mm diameter with 100 mm riser block (250 mm diameter Standard Swing)
Machine Base & Control
- Machine Base: Sealed Natural Granite Base provides exceptional Long Term Machine Tool Stability
- Machine Type: Ultra Precision Two, Three or Four axes CNC Contouring Machine
- Vibration Isolation: FEA Optimized Dual Sub-frames and Integral Self-leveling TMC Max.Damp® Isolators (Optional PEPS® II-VX Active Vibration Cancellation Available)
- Control System: UPx™ Control System with Optional Adaptive Control Technology
- Operating System: QNX Real Time Operating System
- Programming Resolution: 0.01 nm Linear / 0.0000001° Rotary
- Performance: Surface Roughness (Sa) < 1.0 nm , Form Accuracy (P-V) < 0 .1 µm
- File Transfer/Storage: USB, CD, Ethernet, On-board Data Storage Backup
Linear Hydrostatic Slideways
- Type: Hydrostatic Bearing Slideways with Symmetrical Linear Motor Placement and Liquid Cooling
- Maximum Feedrate: 4,000 mm/min. (157 in./min.)
- X-axis Straightness - Horizontal: 0.2 µm (8 µin.), Full Travel: 0.05 µm/25 mm (2 µin.)
- Z-axis Straightness - Horizontal: 0.2 µm (8 µin.), Full Travel: 0.05 µm/25 mm (2 µin.)
- Vertical Straightness: 0.375 µm (15 µin.) Full Travel
- Hydrostatic Oil Supply System: Hydro-7 Smart Servo Control, Low Pulsation Pump, Optional Thermal Control
- Travel - X and Z: 220 mm (8.6 in.)
- Position Feedback Resolution: 8 pm (0.008 nm)
- Drive System: AC Linear Motor
Workholding/Positioning Spindle - High Speed HS 75 Spindle / High Performance HS 150 Spindle
- Air Bearing Type: Slot-Type Thrust Bearing / Slot-Type Thrust Bearing
- Motor: Integral Brushless Motor / Integral Brushless Motor
- Material: Steel Shaft/Bronze Journal | Steel Shaft/Bronze Journal
- Ultimate Load Capacity: 45 kg (100 lbs) @ 100 psi / 136 kg (300 lbs) @ 100 psi & 204 kg (450 lbs) @ 150 psi
- Axial Stiffness: 105 N/µm (600,000 lbs/in.) / 230 N/µm (1,314,000 lbs/in.)
- Radial Stiffness: 35 N/µm (200,000 lbs/in.) / 130 N/µm (743,600 lbs/in.)
- Motion Accuracy: Axial/Radial ≤ 20 nm (0.8 µin.) / Axial/Radial ≤ 15 nm (0.6 µin.)
- Thermal Control Optional: Liquid Cooled Chiller - ± 0.1° C Accuracy / Liquid Cooled Chiller - ± 0.1° C Accuracy
- C-Axis Feedback Resolution: 0.018 arc-sec, 9,000 Line Encoder / 0.010 arc-sec, 16,200 Line Encoder
- C-Axis Position Accuracy: ± 1 arc-sec / ± 1 arc-sec
- C-Axis Max. Speed: 4,000 RPM / 2,000 RPM, 4,000 RPM with 9,000 Line Encoder
- Work Holding Spindle Max. Speed: 18,000 RPM / 10,000 RPM
Rotary B-axis - HydroRound II Rotary B-axis with Hydrolock
- Position Feedback Resolution: 0.004 arc-sec
- Position Accuracy: ± 1 arc-sec
- Type: Bi-Conic, Self Compensated, Oil Hydrostatic Bearing, DC Brushless Direct Drive Motor
- Tabletop Size: 330 mm (13 in.)
- Load Capacity: 225 kg (500 lbs)
- Maximum Speed: 10 RPM Continuous / 50 RPM Intermittent
- Hydrolock Holding Torque: > 108 N-m (80 ft-lbs)
- Radial Error Motion: 0.10 µm (4 µin.) @ Tool Height (4.4 in. above Table Top), can be improved with Optional Error Mapping
- Coning Error: 1.0 nm/mm (1.0 µin./in.)
- Radial Stiffness: 225 N/µm (1,280,000 lbs/in.)
- Axial Stiffness: 600 N/µm (3,428,000 lbs/in.)
- Moment Stiffness: 3.4 N-m/µrad (30 in-lbs/µrad) (144 in-lbs/arc-sec)
Facility Requirements
- Power: 208 ± 10 % or 230 ± 10 % Vac - 3.0 KVA 1-Phase - 50/60 Hz
- Air Supply - Typical: 12 SCFM @ 100 psig
- Machine Footprint (W x L x H): 929 cm x 2152 cm x 2301 cm (36.6 x 84.8 x 91 in.)
- Color Free Molds for Mobile Phone Camera Lenses
- High Speed Lens Array for Automotive Headlamp Mold
- Zinc Sulfide (ZnS) with Laser Assisted Machining
- Micromilling of Crystalline Material (CaF2)
- 3 Axis (XYX) Ruling using PEPS II-VX
- Surface Finish and Form Accuracy Results on a Steep Slope Al Asphere
- Infrared Silicon Diffractive Machining
- D-Pocket
- Automated Form Error Correction
- High Speed Germanium Machining