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Cartridge heaters are versatile and can be configured for optimized performance of a specific application. Many companies can make cartridge heaters. 

Nexthermal’s goal is to build your cartridge heater. The right cartridge heater, built specifically to your application is one of the most cost effective process improvements you can make. 

We want to know more about your application, challenges, and goals.  Combining your experience with Nexthermal’s thermal transfer expertise will deliver the solution you need.
Features
  • Approachable
  • Dynamic
  • Knowledgeable
  • International
  • Innovative

Specifications

Length Tolerance

  • High Watt Density ± 1.5 % (min. ± 1 mm)
  • Medium Watt Density ± 1.5 % (min. ± 1 mm)
  • 1/8″ Heater ± 3.0 %

Minimum Heater Length

  • High Watt Density: 1”, 25.4 mm
  • Medium Watt Density: 8”, 203.22 mm
  • 1/8” Heater: 1.25”, 31.75 mm

Maximum Warranted Sheath Load

  • High Watt Density: 160 Watts / in²
  • Medium Watt Density: 65 Watts / in²
  • 1/8” Heater: 120 Watts / in²

Standard Watt Tolerance

  • High Watt Density: +5 %, -10 %
  • Medium Watt Density: ± 10 %
  • 1/8” Heater: +10 %, -15 %

Premium Watt Tolerance

  • High Watt Density: ± 5 %, lower possible with specific designs
  • Medium Watt Density: ± 5 %
  • 1/8” Heater: +5 %, -10 %

Std. High Volt Stability (Cold) ≤ 24 V

  • High Watt Density: 500 Vac @ 100 mA
  • Medium Watt Density: 500 Vac @ 100 mA

Std. High Volt Stability (Cold) > 24 V

  • High Watt Density: 1500 Vac @ 100 mA
  • Medium Watt Density: 1500 Vac @ 100 mA
  • 1/8” Heater: 800 Vac @ 100 mA

Insulation Resistance

  • High Watt Density: ≥ 5 M‎Ω @ 500 Vdc
  • Medium Watt Density: ≥ 5 M‎Ω @ 500 Vdc
  • 1/8” Heater: ≥ 5 M‎Ω @ 500 Vdc

Leakage Current

  • High Watt Density: 0.5 mA @ 253 Vac
  • Medium Watt Density: 0.5 mA @ 253 Vac
  • 1/8” Heater: 0.5 mA @ 253 Vac

Maximum Connection Volt (UL Rated)

  • High Watt Density: 600 V
  • Medium Watt Density: 600 V

Maximum Connection Volt

  • High Watt Desnity: 600 V
  • Medium Watt Density: 600 V
  • 1/8” Heater: 250 V

  • Packaging
  • Rubber Molding
  • Form Fill & Seal
  • Platen Heating
  • HVAC Compressors
  • Die Casting
  • Hot Melt Adhesives
  • 3D Printers
  • Mass Spectrometry
  • Food Manufacturing
  • Hot Melt Adhesive
  • Pellet Stove Igniter
  • Torpedo Heaters for Injection Molding
  • Heat Staking
  • Extrusion

Documentation

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