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MAP Check 3 Vacuum
Brand: MOCONThe Dansensor® MAP Check 3 Vacuum gas analyzer provides on-line quality assurance of thermoforming and tray sealing lines by measuring gas composition on a continuous basis.
This ensures an effective MAP process line without compromising on quality.
This vacuum gas analyzer for Modified Atmosphere Packaging automatically alerts operators and halts the production process if preset gas limits are exceeded.
Logging with USB and Ethernet and with PC software for LAN based data collection.
On-line gas analyzer for quality assurance of thermoforming and tray sealing machines.
Features- Benefits
- Stops the packaging machine if preset gas limits are exceeded
- Measures every packaging cycle
- Continuous process monitoring of gas content
- Reduces labor and waste costs compared to manual testing
- Avoids recalls/repacking by stopping packaging machine if measurements exceed preset limits
- Oxygen or combined oxygen and carbon dioxide measurement
- Alarms for low or high gas concentrations
- Improved data logging capabilities with USB and Ethernet
- Ability to control the Dansensor MAP Mix Provectus gas mixer
- Delivered with PC software for LAN based data collection
- Optional measurement of buffer tank gas composition and pressure
- User configurable alarms for low and high gas
- Extended remote monitoring and control options with Modbus TCP
Specifications
Brand
Available Configurations
- Oxygen Measurement (Zirconia Sensor): Standard in all Models
- Carbon Dioxide Measurement (Dual Beam Infrared): Model Dependent
- Control of MAP Mix Provectus: Yes
- Number of Test Programs (Devices with LCD Display): Up to 1,000
- Measuring Range: 0-100 %, both O₂ and CO₂
- Resolution: O₂: ≥ 10 %, 0.1, < 10 %, 0.01, < 1 %, 0.001 | CO₂: 0-100 %, 0.1
Sensor Accuracy O₂ and CO₂ System Accuracy Depends on Die Geometry and Machine Timing
- O₂: ≥ 0.1 %, ± 1 % of Reading, < 0.1 %, ± 0.001 % Absolute
- CO₂: 0-100 %, ± 1.5 % of Reading + 0.5 % Absolute
Heating Time
- 10 minutes
General Standard Features
- Models: Available with LCD Display or as ”Black Box” without Display
- Connections: 2 x RS-232C, LAN 10/100 Mbit (Modbus TCP), USB, Host for Import/Export, 24 Vdc Logic for Machine Control Signals and Alarms
- Power Supply: 103 -132 / 207-264 Vac (Auto Ranging), 47- 63 Hz
- Dimensions: 192 x 230 x 375 mm (H x W x D)
- Weight: 8.5 - 11.5 kg (depending on Model)
Accessories
- PC Software for MAP Check 3
- Cables for PC Connection
- Assembly Kit for MAP Check 3 / MAP Mix Provectus
- Protection Kit: IP 45 Tightening Kit (NEMA 3S)
- Consumable: Filters, Sampling kits, Hoses
- Service & Support Options: Basic Preventative Maintenance Plan, Plus Preventative Maintenance Plan
- Bracket, Assembly: Can be Combined with MAP Mix Provectus and MAP Check 3: 2 brackets, 8 screws
- Buffer Tank Measurement: Model Dependent
- On-line Monitoring of Gas Content on a Tray or Thermoforming Packaging Machine
- Above Combined with Real-time Control of Package Flushing via an Advanced GasSave Function
- For a Variety of Food and Beverage Packages using MAP.
- Some Examples of our Customer Applications include:
- -Snack Foods - Bakery - Pizza - Meats & Cheese - Fish - Pet Foods - Coffee - Pharmaceutical Packaging - Medical Device
- Some Examples of our Customer Applications include: