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Crankcase Ventilation Systems (Open or Closed) - Racor CCV & CV Series
Brand: Racor - by ParkerCrankcase blow-by gas is produced when combustion gases under high pressure escape past piston rings into the crankcase. As these blow-by gases pass though the crankcase, they become contaminated with oil mist.
In enclosed areas, like generator sets or engine rooms, the contaminated gas coats and damages surrounding equipment, resulting in hazardous conditions and the need for costly maintenance.
Uncontrolled blow-by oil mist also coats engine after-coolers and turbochargers, which reduces cooling capacity and engine efficiency.
Racor's Crankcase Ventilation Systems prevent this problem by removing mist and contamination in blow-by gases. In closed systems (CCV), the high efficiency filter prevents fouling of the turbocharger and after-cooler.
In open systems (CV), it prevents fouling of surrounding equipment and walls, thus allowing clean exhaust to vent directly to the atmosphere.
The systems have stainless steel latches for tool-less element change and a metal housing (steel for the 4500 unit and aluminum for 6000, 8000 & 12000 units) with an epoxy powder coating.
They also have a drain check valve, which allows collected oil to return to the crankcase, resulting in drastically reduced oil consumption.
Open systems are acceptable for certain engines and situations. However, in recent years, environmental concerns and legislation to control crankcase emissions have increased significantly.
New laws to further reduce the total emissions of engines often make it necessary to close the crankcase breather system.
In this case, blow-by gases are routed into the inlet of the turbocharger where they can be burned instead of polluting the environment.
Features- Racor crankcase ventilation units for closed or open systems
- High efficiency oil separation down to 0.3 micron
- Unique crankcase pressure regulator
- Replaceable high-performance filter
- Depth loading, micro-glass fiber coalescing Vaporbloc™ media
- Steel housing with epoxy powder coating
- Drain check valve
- Left or right inlet ports
- Closed units offer bypass or non-bypass options
- Closed units offer pop-up style, or remote indicator of bypass condition
- Compatible with flow rates up to 50 cfm (1.42 m³/m)
- Continuous operating temperature range -40 to 240°F (-40 to 116°C)
- Prevents fouling of critical engine components, such as turbochargers and after-coolers by removing oil contamination from engine bypass gases.
- Reduces operating costs and improves safety in enclosed areas, where contaminated gas from engines can coat and damage surrounding equipment, resulting in hazardous conditions and the need for costly maintenance.
- Minimal maintenance requirements. Typical service life of the high-performance crankcase ventilation system in diesel applications is 750 hours.
- Drain check valve allows collected oil to return to the crankcase, resulting in drastically reduced oil consumption.
- Available in open (CV) or closed (CCV) configurations to meet the unique requirements of customers’ engines.
- Suitable for use in marine applications.
Specifications
Brand
Depth
- 5 to 9.3 (18.3 to 26.9 cm) Depending on Product Selected.
Drain
- Drain Size Depends on Product Selected.
Height
- 5 to 18 (12.7 to 45.7 cm) Depending on Product Selected.
Indicator Type
- Change Indicator Availble on Some Products.
Port Size
- Port Size Depends on Product Selected.
Pressure Regulator Type
- All Units Incorporate A Pressure Regulator &/or A Vacuum Regulator.
Product Series
- Cartridge Crankcase Ventilation Open or Closed
Width
- 7.2 to 10.6 (18.3 to 26.9 cm) Depending on Product Selected.
For Fluid Type
- Engine Blowby Gas
Mounting Type
- Integrated Mount in Head or Steel strap, depending on product selected
Compatible Element
- Depending on the Part and application, a Low, high, or ultra high rated filter medium can be selected
Materials of Construction
- Die-Cast Head with glass filled nylon insert, Black Powder epoxy-Coated Aluminium or Steel, depending on product selected
Heat Type
- 100 W optional Heaters available for some models
Interface Type
- Remote By-pass Indicator Kit CCV55615-01 available on Closed-System models only
- Diesel Engines
Documentation
Literature and Reference Materials
- CCV Solution for RICE NESHAP - Diesel Progress pdf 2.5 MB
- Racor 7864 - Filtration Capabilities pdf 10.8 MB
- Racor Engine Air Filtration - Closed Crankcase Ventilation Filtration - 7678 pdf 1.2 MB
- Racor Information Sheet A pdf 8.1 MB
- Racor Information Sheet B pdf 3.4 MB
- Racor Information Sheet C pdf 3.7 MB
- Racor Information Sheet D pdf 8.7 MB
- Racor Information Sheet E pdf 1.2 MB
- Racor Information Sheet F pdf 7.1 MB
- Racor Information Sheet G pdf 3.6 MB
- Racor Information Sheet H pdf 3.0 MB
- Racor Information Sheet I pdf 7.7 MB
- Racor--Engine Air Filtration Products--7539 pdf 3.5 MB
- Racor--Marine Filtration Products--7501 pdf 2.7 MB