646GZE-7011 Series Pressure Switch

Advantages of Belleville Disc Spring Pressure Switches

Belleville disc springs, named after their inventor Julien Belleville, are conical-shaped washers that provide a type of spring mechanism. When used in pressure switches, Belleville disc springs offer several advantages due to their unique properties and design. These advantages make them suitable for a wide range of applications, from industrial machinery to safety equipment and a preferred choice in applications where reliability, precision, and durability are critical.

High Load Capacity in a Compact Size

Belleville disc springs can support high loads with relatively small deflections compared to other spring types. This high load capacity in a compact form factor is advantageous in pressure switches where space may be limited.

Adjustable Operating Force

By using Belleville springs with application-specific properties, the operating force and deflection characteristics of the pressure switch can be finely tuned. This flexibility allows for precise control over the actuation point of the switch.

Long Service Life

Wide Range of Operating Temperatures

Belleville disc springs perform reliably over a wide range of temperatures, making them suitable for applications exposed to extreme heat or cold.

Tolerance to Impurities

Belleville disc springs can tolerate some degree of impurities and deformation without significant loss of functionality. This characteristic is beneficial in environments where the pressure switch might be exposed to contaminants.

Shock and Vibration Resistance

The inherent design of Belleville disc springs provides excellent resistance to shock and vibration. This makes Belleville disc spring-based pressure switches highly reliable in dynamic and challenging environments, such as in compressors, chemical, petrochemical, and heavy machinery applications.

Minimal Maintenance

The simple and robust design of Belleville disc springs requires minimal maintenance. This reduces the overall cost of ownership and increases the reliability of the pressure switch.

Quick Response Time

Belleville disc springs can react quickly to changes in pressure, ensuring that the pressure switch responds promptly to operating conditions. This rapid response is critical in applications where safety or system performance is dependent on timely pressure regulation.

Predictable Behavior

The mechanical properties and behavior of Belleville disc springs under load are predictable, which facilitates trusted design, operation, and calibration of pressure switches.