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Chemical Emulsified Water Breaker

Brand: Twin Filter

Chemical emulsions in produced and slop water can be difficult and costly to separate. In an offshore environment the challenges multiply as time, footprint and manpower are restricted. 

TwinZapp consists of a three stage process:
  • Stage 1: Electro Oxidation (Elox), using multiple pairs of electrodes to break the emulsion.
  • Stage 2: When the emulsion is broken the next step is separation. The freed up oil will float to the top where it can be skimmed off.
  • Stage 3: Polishing, where further hydrocarbon removal occurs and typically 5 to 10 ppm is achieved through either a Media Filter or a Duplex Cartridge Unit.
Features
  • No chemicals or absorption cartridges required.
  • Mobile system that allows work on platforms and work-over projects.
  • 40-50% reduction of dissolved fraction (BTEX).
  • New electric design.
  • Small footprint.
  • Longer lasting inter field pipelines.
  • Easily installed, operator friendly.
  • Also available as rental unit.
  • Low maintenance.

Specifications

Brand

Approvals & Certifications

  • ATEX Zone 2 Compliant
  • EN 12079
  • DNV 2.7-1

Connection

  • 2” Union Fig. 100

Control Voltage

  • 380 Vac
  • 3-Phase
  • Electrical/PLC

Flow Rate

  • 5-15 m³
  • 100-300 bbl

Materials of Construction

  • Powder-Coated Wetted Parts: 316L Stainless Steel
  • Frame: Carbon Steel

Maximum Working Temperature

  • 50° C
  • 120° F

Outlet Pressure

  • Atmospheric - 43,5 psi (3 bar)

Type

  • Separation

Working Pressure Maximum

  • Atmospheric psi

  • Produced Water (Gas)
  • Bilge and Slop Water
  • Run Off Water
  • Well Testing
  • Frac Flow Back
  • Corrosion Inhibitor
  • Foam Lift
  • Methanol Upset
  • Mud Chemicals
  • Service Company/Oil Company
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