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PR-23-RP Process Refractometer

Brand: K-Patents Process Instruments

K-Patents Process Refractometer PR-23-RP is a heavy-duty refinery model designed to meet the unique requirements of the refining and petroleum industries. Typical applications include accurate liquid concentration measurements, e.g. acid in alkylation, glycol or amines in gas processing and multi-product (crude oil, fuel oil, diesel) interfaces in transfer operations.

The Refractometer sensor is installed in the process, either directly by welding stud, or via a 1", 2" or 3" cross flow cell. Due to the sensor's rugged, innovative non-weld sensor body, and self-cleaning or optional automatic wash system capabilities, the PR-23-RP functions accurately and reliably in harsh refinery conditions. Intrinsically safe and hazardous area certification is provided for hazardous areas.

The PR-23-RP comes with user-specified supplementary tests and documents such as, metallurgical and material hardness certification (e.g. compliance with the NACE MR0103 or NACE MR0175/ ISO 15156 standard), API recommended tests and welding documents (e.g. WPS, PQR, WQR, NDE, radiographic test and hydrostatic shell test), material traceability certification and the positive material identification (PMI) test. A factory acceptance test (FAT), site acceptance test (SAT), and customized drawings stating client specific information are also available on request.

The measurement range covers 0-100 % by weight. The accuracy is typically ±0.1% b.w. and the measurement is automatically temperature compensated. Low and high concentration alarms can be configured. Because of the digital sensing technology, even large amounts of suspended solids, bubbles or color changes do not affect the measurement or the accuracy.

Each sensor is provided with a calibration certificate comparing a set of standard liquids to the actual sensor output. The calibration and accuracy can be verified on-site with the certified Refractive Index liquids and K-Patents documented procedure.

Specifications

Accuracy

  • Refractive Index ND ± 0.0002 (Typically Corresponds to ± 0.1 % by Weight)

Alarms / Wash Relays

  • Two Built-In Signal Relays, Max.

Ambient Temperature Range

  • Indicating Transmitter: 0° to 50° C (32° to 122° F)
  • Sensor: -20° to 45° C (-4° to 113° F)
  • Sensor: -20° to 65° C (-4° to 149° F) (Optional)

ASME Code Compliance

  • The Main Physical Properties have Been Designed in Accordance with ASME Section VIII, Div. 1, & Div. 2

Calibration

  • With Cargille Standard R.I. Liquids over Full Range of ND 1.3200 to 1.5300

Core-Optics

  • No Mechanical Adjustments (US Patent No. US6067151)

Cross Flow Cell Process Connection

  • ANSI-Flange 300 lbs for Nominal Pipe Sizes of 1”, 2” or 3”

Cross Flow Cell Weight

  • 24 lbs (10.9 kg)

Current Output

  • Indicating Transmitter DTR: 4-20 mA - Max.
  • Indicating Transmitter DTR: Galvanic Isolation 1,500 Vdc or AC (Peak), Hold Function During Prism Wash

Digital Measurement

  • 3648 Pixel CCD Element

Display

  • Indicating Transmitter DTR: 320 x 240 Pixel Graphical LCD with LED Backlight

Ethernet Connection

  • 10/100 Mbit/second, Data Acquisition over UDP/IP Protocol with K-Patents PR-11111 Data Logging Software

Indicating Transmitter Weight

  • 10 lbs (4.5 kg)

Instrument Verification

  • According to ISO 9000 Quality System: with Standard R.I. Liquids & Transmitter's Menu Guided Procedure

Interconnecting Cable

  • IEC 61158-2 Compliant 2-Wire Cable

Interconnecting Cable Length

  • 33 feet (10 metres) Standard
  • Maximum

Keypad

  • Indicating Transmitter DTR: 18 Membrane Keys

Light Source

  • Light Emitting Diode (LED), 589 Nm Wavelength, Sodium D-Line

Power

  • Indicating Transmitter DTR: 24 Vdc, 30 VA
  • Indicating Transmitter DTR: AC Input 100-240 Vac, 50/60 Hz

Process Connection

  • ANSI-Flange 300 lbs, 2”, Insertion Length 51” (130 mm)

Process Pressure

  • psi: 0 to 350 (kPa: 0 to 2,500, bar: 0 to 25)

Process Temperature

  • -40° to 150° C (-40° to 302° F)

Process Wetted Parts

  • AISI 316L Stainless Steel
  • Alloy 20 or Incoloy
  • Hastelloy C-276
  • Prism Gaskets PTFE
  • Prism Sapphire

Refractive Index Range

  • Full Range, ND=1.3200 to 1.5300 (Corresponds to 0 to 100 % by Weight)

Repeatability

  • nD = ± 0.0001 (Typically Corresponds to ± 0.05 % by Weight)

Sensor Connectivity

  • One or Two Sensors can be connected to One DTR

Sensor Protection Class

  • IP67
  • NEMA 4X

Sensor Type

  • Probe Typical, Seamless One-Piece Wetted Parts Construction with No Welds

Sensor Weight

  • 17.4 lbs (7.89 kg)

Speed of Response

  • 1 second Undamped, Damping Time Selectable up to 5 minutes

Temperature Compensation

  • Automatic, Digital Compensation

Temperature Sensor

  • Built-In Pt-1000 (Linearization According to IEC 751)

Transmitter Protection Class

  • Enclosure IP66
  • NEMA 4X
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